Introduction to Wafer Glass
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Wafer glass is a critical component in semiconductor, optics, and electronics manufacturing, serving as a substrate for thin-film deposition, optical coatings, and advanced packaging. Its applications span high-frequency circuits, MEMS devices, solar cells, and touch panels, requiring materials with tailored thermal, mechanical, and optical properties. As a specialized glass manufacturer, we provide custom wafer glass solutions in materials like TEMPAX®, BOROFLOAT® 33, PYREX® 7740, B270, D263T, Soda Lime glass, Quartz, and BK7, meeting stringent SEMI standards for precision and reliability.
Key Materials for Wafer Glass
Our high-purity glass materials are engineered for diverse industrial demands:
- BOROFLOAT® 33: A borosilicate glass with low thermal expansion and high thermal shock resistance, ideal for optical mirrors and high-temperature applications.
- TEMPAX®/PYREX® 7740: Known for chemical durability and stability in harsh environments, suitable for semiconductor and LED packaging.
- Quartz (Fused Silica): Offers ultra-low thermal expansion and high UV transparency, critical for laser optics and lithography.
- BK7: A crown glass with excellent optical clarity, widely used in lenses and prisms.
- Soda Lime Glass: Cost-effective for consumer electronics cover glass and touch panels.
- D263T: Ultra-thin glass (<0.1 mm) for flexible displays and wearable devices.
These materials are available in SEMI-standard sizes (2″ to 450mm) and custom geometries, with thicknesses as low as 25 microns and surface finishes from lapped opaque to optically polished.
Applications of Wafer Glass
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Wafer glass supports cutting-edge technologies across industries:
- Semiconductor: Used as monitor wafers, dummy wafers, and interposers in 2.5D/3D packaging. Compatible with SOI (Silicon-on-Insulator) wafers and SiC (Silicon Carbide) wafers for high-power devices.
- Optics: Serves as substrates for custom optical components, including mirrors (e.g., Borofloat 33 with SiO₂-protected silver coatings for >98% IR reflectivity) and lithium niobate wafer modulators.
- Electronics: Enables LCDs, electroluminescent displays, and touch control panels with ultra-thin, scratch-resistant designs.
- Energy: Integral to solar cells and high-efficiency LED optics.
- Advanced Manufacturing: Supports MEMS, ceramic wafer coatings, and quartz wafer etching for precision sensors.
Custom Wafer Glass Fabrication Services
Our facility specializes in tailored solutions to meet unique specifications:
- Dimensional Customization: Produce wafers in diameters from 50mm to 450mm, with thicknesses ranging from 0.001″ (25 µm) to 3mm. Tight tolerances (±0.5 µm) ensure compatibility with wafer dicing, sawing, and thermal oxide processes.
- Surface Finishing: Options include optically polished edges (for low signal loss in high-frequency applications), chamfered edges, and SEMI-standard notches/flats.
- Post-Processing: Support wet cleaning processes (e.g., RCA cleaning for semiconductor-grade surfaces) and wafer cutting using laser or mechanical methods.
- Packaging: Secure wafer cassette packaging to prevent contamination during transport.
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Support advanced wafer glass manufacturing workflow
We integrate with key industry processes:
- Semiconductor Cleaning: Our glass substrates are compatible with wet wafer cleaning tools (e.g., SC1/SC2 solutions) to remove particulates and organic residues.
- Wafer Dicing: Precision glass wafer dicing services minimize chipping, critical for sapphire wafers and silicon carbide wafers used in high-power electronics.
- Thermal Management: Materials like Quartz and BOROFLOAT® 33 exhibit low thermal expansion, reducing warpage in silicon wafer thermal oxide processes.
Why choose us as your wafer glass supplier?
As a glass factory in China with global reach, we combine advanced glass equipment manufacturing expertise with a vertically integrated supply chain:
- Material Diversity: Supply raw materials (e.g., SiO₂ wafers, SiC wafers) and finished components.
- End-to-End Solutions: From custom optical components to ceramic wafer coatings, we streamline production for OEMs and suppliers.
- Quality Assurance: All products comply with SEMI standards, with certifications for surface flatness (<3 arcmin) and coating durability.
Explore our ability to customize wafer glass processing
Whether you require 6-inch silicon wafers, 12-inch silicon wafer substrates, or specialized lithium niobate wafers, our team delivers precision-engineered solutions. Contact us to discuss your project’s needs for wafer glass materials and glass components – from prototyping to mass production.